Tension and Web Tension Control Systems
GMG TECHNIC · TECHNICAL SERVICE · OVERHAUL · AUTOMATION
At GMG Technic we provide technical service, overhaul and automation solutions for the tension control systems used in printing, packaging, label, lamination, slitter rewinder, film, paper, foil and converting lines. A tension control system keeps roll-based material running at the correct tension throughout the production line. Low, high or unstable tension leads to wrinkling, edge drift, register and winding problems. At GMG we address the load cell, tension sensor, brake, clutch, drive, servo and PLC-HMI control as a complete whole.
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Scope of Our Service
- Tension control system fault diagnosis.
- Maintenance and overhaul of the tension control unit.
- Load cell / tension sensor inspection and replacement.
- Brake, clutch, drive and servo integration.
- PLC-HMI controlled tension management and automation.
Application Areas
- Rotogravure and flexo printing machines.
- Lamination machines.
- Slitter rewinder machines.
- Label printing machines.
- Film, paper and foil converting lines.
Correct Tension = Stable Production
A tension control system carries roll material along the production line at a defined tension. The correct tension value is determined and held constant according to the material’s width, thickness, type, speed, roll diameter and process structure.
At GMG Technic, when tension problems arise we look not only at the sensor or control device, but at the load cell, tension sensor, brake, drive, servo and control software as a complete whole.
Tension Control Systems Gallery
GMG Technic application and field images
System & Components
Structures used in tension control
Load Cell / Tension Sensor
Tension measurement with through-shaft and cantilever load cells.
Tension Control Unit
Constant tension via an automatic tension controller.
Brake & Clutch
Unwind/rewind tension with magnetic brake and clutch.
Servo & Drive
Servo drive and drive integration.
PLC-HMI Control
Parameter and recipe management via PLC-HMI.
Overhaul & Modernization
Renewal and automation of legacy systems.
Other GMG Custom Machinery & Solutions
GMG Technic manufactured machinery and automation solutions
GMG Manufacturing / Engineering
GMG Technic design, manufacturing and application.
Installation & Commissioning
Field installation, alignment and calibration.
Overhaul & Modernization
Overhaul and automation of existing lines.
Service & Spare Parts
Technical service, remote support, spare parts.
Tension Control Systems are a solution/system provided by GMG Technic Makina San. ve Tic. Ltd. Şti. Design, manufacturing, installation, commissioning, overhaul, technical service and spare parts are provided by GMG Technic.