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HCI CONVERTING EQUIPMENT · MEDICAL POUCH

Header Bag — MedicalSterilization Pouch#modular-options }}

The header bag medical sterilization pouch making machine produces a sterile barrier pouch with a header section for medical device packaging. It processes paper + film composite material.

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Production Advantages

Header Section — Pouch with a header section featuring a hang hole.
Sterile Barrier Seal — Edge seal compliant with medical standards.
Paper + Film Composite — Medical-grade material.
Servo Precision Length — Precise length via servo + photocell.
PLC / HMI — Recipe-based operation.

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Applications

Header medical pouch
Medical device packaging
Sterile barrier header pouch
Hospital / medical supply
Hang-card retail medical

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What is a Header Bag?

Header medical sterilization pouch platform

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The header bag medical sterilization pouch making machine produces a sterile barrier pouch with a header section. It provides a paper+film composite sterile pouch with a header hole for shelf/hang presentation of medical devices.

Key features

›Header pouch
›Paper + film composite
›Servo feeding + photocell registration
›Sterile barrier seal
›PLC / HMI control
›Header punching / forming

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Header Bag Gallery

Machine and process images

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Technical Specifications

Header Bag working principle and core technical features

Header Section

Production of pouches with a hang-hole header section.

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Sterile Barrier Seal

Edge seal compliant with medical standards.

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Paper + Film Composite

Processing of medical-grade material.

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Servo + Photocell

Precise, repeatable pouch length.

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PLC / HMI Control

Recipe-based operation and monitoring.

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Header Punching

Forming of the hang-card hole.

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Technical Specification

Header medical sterilization pouch platform

System Type	Header medical sterilization pouch
Material	Paper + film composite (sterile barrier)
Material Width	400 – 900 mm (503-4/603-4/803-4/903-4)
Cut Width	100 – 900 mm
Cut Length	50 – 500 mm
Mechanical Speed	Servo controlled

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FSC-V503-4 / 603-4 / 803-4 / 903-4 Series Variants

Same platform; difference = material width

Feature	V503-4	V603-4	V803-4	V903-4
Max. Material Width (mm)	500	600	800	900
Cut Width (mm)	100–500	100–600	100–800	100–900
Cut Length (mm)	50–500	50–500	50–500	50–500
Type	Header	Header	Header	Header

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Standard Equipment

The FSC-V803-4 Header Bag machine is delivered with the following standard systems for header medical sterilization pouch production. Twin body + Tyvek feeding, multi-layer heat sealing, water cooling and product separation/cutting units are included as standard.

Unwind and Material Feeding

›1st upper unwind stand — material O.D. max. 700 mm
›3″×800 mm unwind air shaft
›5 kg/m powder brake (unwind tension control)
›Automatic unwind tension controller (parameter-calculated)
›Pneumatic buffer roller
›Pneumatic web feed nip roller
›Web feed motor AC 2HP, automatic web feed speed control
›1st lower unwind stand — Mylar peeling device and cutting blade
›2nd unwind stand (for Tyvek) — 3″×400 mm air shaft, 2.5 kg/m powder brake, pneumatic support arm, feed motor AC 1HP, buffer roller

Heat Sealing and Cooling

›1st and 2nd longitudinal heat seal section (L:610 mm) — dual seal bar, seal mold 10×610 mm, heater 1200W×610 mm, SCR automatic thermal controller
›Seal bar automatic lifting when the machine stops
›1st and 2nd cooling stand 310×820 mm (spring type), water-cooled
›1st and 2nd transverse seal section — top-heated seal bar, seal mold 20×820 mm, SCR thermal control
›Drawer-type seal mold (desired pattern), thermography test and adjustment (tolerance ±2.5 °C)
›Aluminum heating plate 820×520 mm, heat transfer plate, silicone base plate
›Water cooling section — upper/lower cooling plate

Product Separation and Cutting

›Photocell sensor (made in Germany)
›Product partition device
›Motorized upper shear blade (3 pcs) + drive motor + sliding contact mechanism
›Movable lower shear blade (3 pcs)
›Acrylic safety cover
›Trim removal — 1HP blower and stainless-steel pipe
›Cutter

Web Feeding and Control System

›Middle pulling roller section — servo motor 1300W + driver 1500W, buffer roller
›Pre-cutter pulling roller section — servo motor 1800W + driver 2000W
›Main drive servo motor 4400W + driver 5000W
›10.4″ touch-screen HMI
›Automatic unwind tension control (parameter-calculated)
›Temperature control — automatic thermal controller for the seal and transverse seal sections
›Abnormal-temperature alarm / stop
›99-recipe memory (cut speed, count, length, temperature, working pattern, etc.)
›Static eliminator
›Skip seal / cutting device — up to 9 feed steps (max. 1200 mm)

Modular Options

Functional optional units that can be added according to production needs. All options are configured to order.

Air Chiller

An external cooling unit that improves the temperature balance of the seal and cooling sections, stabilizing seal quality during high-speed, long-duration production.

Conveyor

Outfeed conveyor with AC 150W main drive and inverter-based feed speed adjustment (working area 800 mm × 2000 mm). Transfers the produced pouches to the station in an orderly manner.

FDS-450 Trim Winder

An auxiliary unit that continuously winds and collects the edge/strip trim generated during cutting; organizes waste management and keeps the line area clean.

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Quote assessment for the Header Bag

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Medical Sterilization Pouch

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