HCI CONVERTING EQUIPMENT · SERVO HIGH SPEED PVC CUTTING MACHINE

FSC-201 / 301 / 501SERVO HIGH SPEEDPVC CUTTING

The HCI Converting Equipment FSC-301 is a servo-driven high speed PVC shrink sleeve label cutting machine; it is designed to separate labels into individual cut pieces at the output of the sleeve seaming process. It delivers high-precision cutting with a 10–400 mm cutting length (±0.05 mm tolerance for a 100 mm piece), 30–200 mm cutting width and a cutting speed of 300 pcs/min (max. 30 m/min feed speed). The cutting length is kept stable by the servo material pull (2900W) and the upper-lower flat cutting unit; on printed products, the photocell reads the colour register mark and aligns the cutting position. With the TD perforation (90° + 75°) in the standard package + cantilever-type unwind + conveyor + static eliminator + HMI control system, a complete cutting operation is carried out on a single line. GMG Technic Makina San. ve Tic. Ltd. Şti. handles sales, installation and technical support as the HCI Converting Equipment Türkiye distributor.

10-400 mm Cutting Length•350 pcs/min Max. Speed•30-200 mm Cutting Width•±0.05 mm Tolerance

FLAT CUTTING UNIT

Upper-lower flat, high precision

SERVO 2900W + 3000W

Material pull motor + drive

HMI CONTROL

Colour display + automatic counter

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HCI FSC-301 Servo High Speed PVC Cutting Machine

Production Advantages

Servo-Controlled Cutting Length — The servo pull system helps the sleeve material advance by the same amount at every cut; the cutting length and production repeatability become more stable.
Perforation and Cutting for Shrink Sleeve — The FSC series combines perforation and cutting operations for shrink sleeve labels on the same line; the cutting width and length are selected by model from the variant table.
High-Volume Cutting Production — It provides high-volume cutting production according to the series model and product size; the speed value (e.g. FSC-201 30–350 pcs/min) depends on the material, cutting length and configuration.
Stable Feeding and Product Output — The unwind, dancer roller, servo pull, static eliminator and product collection work together to help the sleeve material pass through the cutting line in a controlled manner.
Control and Tracking Functions — The HMI / micro-computer control system manages the automatic counter, cumulative recording and automatic stop functions. On printed products, the photocell helps read the colour register mark.

Application Areas

PVC shrink sleeve label cutting
PET / PETG shrink sleeve cutting
Beverage packaging sleeve label counting
Cosmetic product sleeve label cutting
Food packaging sleeve labels
Pharmaceutical packaging sleeve labels
High-volume sleeve label cutting
Register-mark tracked cutting on printed sleeve labels

What is the FSC-201 / FSC-301 / FSC-501 Series?

A series of servo high speed PVC shrink sleeve label cutting machines

FSC-201 / FSC-301 / FSC-501 series introduction

The FSC-201 / FSC-301 / FSC-501 is a series of servo high speed cutting machines designed for the perforation and cutting of PVC shrink sleeve labels. The three models share the same cutting platform; the only difference is the cutting width (FSC-201 30–200 mm · FSC-301 30–300 mm · FSC-501 30–500 mm).

With flexible cutting profiles, it adapts to a variety of sleeve label designs. In addition to shrink sleeve labels, it is also used for the cutting of electronic and optical materials, film and foil rolls.

Thanks to the German-made photocell and servo material pull system, high cutting precision is achieved on printed products. Capacity and equipment differences are compared in the variant table below.

FSC-201 / 301 / 501 Series Gallery

FSC-201 / 301 / 501 series machine and application images

Technical Features

The machine’s operating logic and core technical features

Unwind and Feed Control

The cantilever-type unwind feeds the material roll at constant tension; the dancer roller and servo pull system balance the feed tension. At high speed the film enters the line steadily, without slipping.

Perforation Process

The transverse direction (TD) perforation unit creates the tear/cut line between sleeve labels. With the 90° and 75° units and position adjustment, it adapts to different sleeve designs.

Servo-Precise Cutting Length

The cutting length is controlled by the servo material pull motor; an exact amount is pulled at every cut. This keeps the cut length constant and repeatable and reduces waste.

Print Register Detection

The German-made photocell reads the colour register mark on the printed sleeve and aligns the cutting position to this mark. On printed products, the labels are cut at the same point.

Cutting and Static Management

The upper-lower flat cutting unit cuts the sleeve film along its full length. The static eliminator removes the static electricity in the PVC film, preventing the labels from sticking and avoiding dispensing problems.

Automation and Product Output

The micro-computer / HMI control system manages the automatic counting, cumulative recording and automatic stop functions. The cut labels are collected neatly on the product collection table (optional conveyor).

Technical Specification

FSC-301 reference specification — variant differences in the table below

Cutting Length	50 – 400 mm
Cutting Width	30 – 300 mm (series: 200/300/500)
Max. Unwind Diameter	700 mm
Unwind Inner Diameter	3″ / 5-Jaw Coreless (ID 300 mm)
Mechanical Speed	300 pcs/min (FSC-301)
Max. Feed Speed	30 m/min
Sleeve Pull Drive	Servo 2900W + Drive 3000W
Perforation	TD 90° + 75° + Position Adjustment
Cutting Unit	Upper-lower Flat Cutting Unit
Control	HMI + automatic counter + automatic stop

FSC-201 / FSC-301 / FSC-501 Series Variants

The same servo high speed PVC shrink label CUTTING platform (no seaming); difference = cutting width

Feature	FSC-201	FSC-301	FSC-501
Cutting Width (mm)	30–200	30–300	30–500
Cutting Length (mm)	10–400	50–400	50–400
Mechanical Speed (pcs/min)	30–350	300	200
Feed Speed (m/min, max)	35	30	28
Unwind Diameter (mm, max)	700	700	700

Standard Equipment

FSC-301 reference standard configuration (XLS Standard Accessories) — variant differences in the variant table

Standard Components with Images

TD Perforation Unit (90° + 75°)

Transverse direction perforation + 90°/75° units + position adjustment device.

HMI Control System

Colour touch screen + automatic counter + cumulative recorder + automatic stop.

Photocell — Germany

Colour register mark reading on printed products; automatic stop when the photocell is inactive.

Cutting Unit

Upper-lower flat cutting unit; the sleeve film is cut cleanly along its full length.

Product Collection Table

A product collection table where the cut products are stacked neatly.

Other Standard Equipment

Cantilever-Type Unwind

3″ quick-lock shaft or 5-jaw coreless type (ID 300 mm) + manual lining brake.

Dancer Roller

Dancer roller for material feed tension control.

Main Drive AC 2HP

AC 2HP main drive providing stable torque in high speed cutting.

Servo Material Pull 2900W + Drive 3000W

Servo pull motor and drive for precise cutting length.

Material Feed Motor AC 1/2HP

Independent AC 1/2HP feed motor.

Static Eliminator

Removes the static electricity in the PVC sleeve film.

Modular Options

FSC-201 / 301 / 501 series — configured according to your line requirements

Modular Options with Images

Special JAW Cutting Unit

Optional cutting unit for special jaw/JAW-type cutting applications up to a working width of 200 mm.

Vertical Continuous Perforation Unit

An optional perforation set including a 70° hard roller, fittings and a 1 mm pitch blade structure for sleeve applications requiring continuous perforation in the vertical direction.

Additional Independent Unwind Stand

An additional independent unwind stand for 3″ core or 5-jaw coreless roll structures.

Pin Hole Punch

An optional hole-punching unit including a 0.5 mm punch set and related parts for pin hole applications on sleeve labels.

Conveyor

A conveyor option with a 300 × 1400 mm working area for the orderly output of the cut products. Supplied with an AC60W drive and inverter.

Stand-Alone Rewinder

A stand-alone rewinder option for reel rewinding after cutting. Includes a maximum 600 mm rewind diameter, 3″ quick-lock rewind shaft, 1/2 HP AC motor + inverter, automatic speed and rewind tension control.

Rewind Oscillation System

A rewind oscillation system for a more even reel rewind with a right/left 15 mm oscillation movement. Supplied with EPC, a 40W speed control motor and an oscillation speed controller.

Other Modular Options

3″ Air Shaft Unwind

A roll-mounting option with a 3″ leaf-type air shaft instead of the standard unwind structure.

Powder-Brake Unwind Tension Control

A powder brake option for more controlled tension adjustment on the unwind side instead of the standard manual brake structure.

150 mm Vertical Perforation Unit

An economy-type 150 mm perforation unit for applications requiring perforation in the vertical direction.

Skip Cutting Device

A skip cutting device for applications requiring skip cutting. Supports up to 9 times the feed length, with a maximum 1200 mm cutting interval.

Column-Type Cutting System

A column-type cutting system option instead of the standard cutting structure. Evaluated depending on the cutting unit configuration.

Soft-Needle Anti-Static Bar

A soft-needle anti-static bar option instead of the standard needle anti-static bar.

Rewinder 3″ Air Shaft

A rewind option with a 3″ leaf-type air shaft instead of the standard rewind shaft.

Speed Upgrade Package

An optional package for raising the mechanical operating speed to a maximum of 46 m/min and the cutting speed to a maximum of 460 pcs/min in a suitable configuration. The package includes a 2.5 kg/m powder brake + 3″ air shaft unwind, an additional nip roller on the web feed roller, a column-type cutting device with a 300 mm working width, a pneumatic pull roller and a web feed motor upgraded to 1 HP.