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FSR Reversible Rewinding Machine

HCI CONVERTING EQUIPMENT · REVERSIBLE REWINDING

FSRREVERSIBLE REWINDINGMACHINE (FSR-300 / 350 / 400)

The FSR is a reversible rewinding machine designed for rewinding slit rolls and reels with uneven edges or tension. It is used in particular for rewinding laminated film, aluminum foil and paper rolls after slitting. The FSR series responds to different material requirements with the FSR-300, FSR-350 and FSR-400 working width options. As the Türkiye distributor, GMG Technic provides the sales, installation, commissioning and technical support processes.

REVERSIBLE

Forward-reverse rewinding

E+L EDGE

German edge guiding

LCD + 20 MEMORY

Length-memory stop

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HCI FSR reversible rewinding machine

Production Advantages

  • Reversible Rewinding — Servo-driven reversible operation; the rewinding direction is changed during operation via forward-reverse setting.
  • German E+L Edge Guiding — German E+L edge guiding system for the most even rewinding edge.
  • Dual Servo Tension Control — Precise and stable rewinding tension with two servo motors + drives.
  • Single-Operator Use — Fast loading with cantilever air shafts; a single operator is sufficient.
  • 20-Recipe Memory — LCD touchscreen; 20 job/recipe (rewinding length) memory and automatic stop on reaching the target.

Application Areas

  • Roll rewinding after slitting
  • Laminated film rewinding
  • Aluminum foil rewinding
  • Correction of reels with uneven edges/tension
  • Paper and film roll standardization
  • Post-printing roll reorganization

What is FSR?

Reversible rewinding machine

FSR overview

The FSR is a rewinding machine that rewinds material rolls reversibly, used for intermediate processing in flexible packaging and label production.

With cantilever unwind/rewind stands, EPC edge guiding, HMI touchscreen control and automatic tension management, it provides an even, tight and stable rewind.

With units such as a stroboscope, dancer roller and meter counter, rewinding quality and footage are precisely monitored.

Gallery

FSR — source gallery images

FSR reversible rewinding machine general view
FSR rewinding unit
FSR unwind stand
FSR control and web path
FSR general view

Technical Features

FSR operating principle and core technical features

Reversible Rewinding

Rewinding in forward and reverse direction; the roll direction is changed at any moment during operation via forward-reverse setting.

German E+L Edge Guiding

The German E+L edge guiding system ensures an extremely even and aligned rewinding edge.

Dual Servo Tension

The most precise and stable rewinding tension control with two servo motors + drives.

LCD Touchscreen Control

Color LCD touchscreen; 20 length memory, automatic stop and automatic rewinding tension increase.

Cantilever Air Shafts

Fast and easy loading with cantilever air shafts; a single operator is sufficient.

Dual Servo Tension Control

The most precise rewinding tension control with two servo motors + drives.

Reversible Rewinding

The rewinding direction can be changed at any moment via the forward-reverse setting function.

Static Eliminator

Neutralization of static electricity on the film surface.

Pneumatic Top Lay-on Roller

Pneumatic top lay-on roller for an even rewinding profile.

LCD Touchscreen Control

Simple and fast operator control with a color LCD touchscreen.

20-Recipe Memory + Automatic Stop

20 job/recipe (rewinding length) memory and automatic stop on reaching the target.

Automatic Rewinding Tension Increase

Tension is automatically increased during rewinding to obtain a tight and even roll.

Unwind Automatic Stop

Automatic stop on material run-out and breakage; stop when the meter count is reached.

Technical Specification

Reversible rewinding machine

System TypeReversible rewinding
Web Width150 – 400 mm
Unwind Diameter (max)600 mm
Rewind Diameter (max)600 mm
Mechanical Speed0 – 300 m/min
Core Inner Diameter3″

FSR-2-300 / 350 / 400 Series Variants

Same reversible rewinding platform; the difference = web width

FeatureFSR-2-300FSR-2-350FSR-2-400
Max. Web Width (mm)300350400
Unwind Diameter (mm, max)600600600
Rewind Diameter (mm, max)600600600
Mechanical Speed (m/min)0–3000–3000–300
Core Inner Diameter3″3″3″

Standard Equipment

Units supplied in the FSR standard configuration (FSR-400-2.xls STANDARD ACCESSORIES — 7 items)

Cantilever-Type Unwind Stand

Cantilever-Type Unwind Stand

Single-side bearing-mounted cantilever unwind stand; 3″ × 400 mm air shaft and ultrasonic unwind diameter sensor.

Cantilever-Type Rewind Stand

Cantilever-Type Rewind Stand

Cantilever rewind stand; 3″ × 400 mm air shaft and pneumatic lay-on roller (400 / 250 mm).

Center-Pivot EPC Edge Control (E+L, Germany)

Center-Pivot EPC Edge Control (E+L, Germany)

Center-pivot type EPC (edge position control); E+L (Germany) origin, precise web alignment.

Reversible System (Servo + 5.7″ HMI)

Reversible System (Servo + 5.7″ HMI)

Reversible system; 3HP unwind/rewind servo motors, 5.7″ color touchscreen HMI, 20-point memory, automatic stop on material run-out/breakage and at target length.

Meter Counter

Meter Counter

Meter counter unit that precisely measures the length of the rewound material.

Static Eliminator

Ionization unit that neutralizes static electricity during rewinding.

Tool Kit / Operation Manual

Working tool set and operation manual supplied with the machine.

Modular Options

Configured according to your line requirements

Stroboscope

Stroboscope

Stroboscope inspection unit that displays the web surface as stationary at high speed.

Splicing Table

Splicing Table

Splicing table where material ends are aligned and joined during reel change.

Dancer Roller System

Dancer Roller System

Dancer roller system that balances web tension for flexible / tension-sensitive material.

Edge Trim Cutting Unit

Edge trim cutting unit with a razor blade and 1/2HP trim suction fan.

Vertical Light Box

Light box that vertically illuminates the web surface for inspection.

FSR Reversible Rewinding Machine

HCI Converting Equipment official promotional video.

Türkiye Distributor

HCI Converting Equipment Türkiye sales point.

Installation & Commissioning

On-site installation, alignment and initial parameter calibration.

Operator Training

Operator and maintenance personnel training after commissioning.

Spare Parts & Technical Support

Long-term spare parts supply and remote / on-site service.

BROCHURE & TECHNICAL INFO

FSR Detailed Technical Info and Project Assessment

Contact us for your inspection and reversible rewinding line configuration.

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FSR is a product of HCI Converting Equipment Co., Ltd. As the HCI Converting Equipment Türkiye distributor, GMG Technic Makina San. ve Tic. Ltd. Şti. carries out the sales, installation, commissioning, operator training, spare parts supply and technical service processes.

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