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FSE-2 Reversible Rewinding and Roll Inspection Machine

HCI CONVERTING EQUIPMENT · REWINDING & INSPECTION

FSE-2REVERSIBLE REWINDING &ROLL INSPECTION MACHINE

The FSE-2 (model FSE-1300-2) is HCI Converting Equipment's reversible rewinding and roll inspection platform. It is designed for surface quality control of flexible packaging, electronic, TFT-LCD and optical material rolls, defect detection of printed film and laminate, and reversible rewinding. It converts a small roll into a large roll (or vice versa) and rewinds slit rolls with uneven edges or tension. As the Türkiye distributor, GMG Technic provides sales, installation, commissioning and technical support processes.

REVERSIBLE

Forward-reverse rewinding

ROLL INSPECTION

Fluorescent + inspection table

8" PLC/HMI

50 recipe memory

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Let us plan the FSE-2 configuration together for your inspection and reversible rewinding line.

HCI FSE-1300-2 reversible rewinding and roll inspection machine

Production Advantages

  • Inspection + Rewinding on a Single Platform — Roll surface inspection and reversible rewinding are combined on the same line.
  • 320 – 1,300 mm Working Width — Flexible working range for a wide variety of films and laminates.
  • Load Cell Servo Tension — A stable, even roll profile with precise automatic tension control.
  • 8" PLC/HMI + 50 Recipes — Recipe-based fast setup; low operator training threshold and error margin.
  • Optional Slitting + Trim Extraction — Process flexibility with edge slitting and vacuum trim extraction.

Application Areas

  • Flexible packaging rolls
  • Printed films and laminates
  • Electronics / TFT-LCD / optical materials
  • Defective print and surface inspection
  • Small roll ↔ large roll transfer
  • Rewinding of slit rolls with edge/tension problems

What is FSE-2?

Reversible rewinding and roll inspection machine (flagship)

FSE-2 overview

The FSE-2 is the series flagship re-reeling and roll inspection machine that rewinds rolls reversibly and inspects them in line.

With PLC & HMI control, EPC edge guiding, a splicing table and flash light inspection units, it delivers high-precision rewinding and quality inspection.

With modular options such as servo drive, LPC web guide and vacuum edge trim extraction, it meets the most demanding production needs.

Gallery

FSE2 — source gallery images

FSE-2 reversible rewinding and roll inspection machine

Technical Features

FSE-2 operating principle and key technical features

Reversible Rewinding

Forward and reverse rewinding; roll direction is changed at any moment via forward-reverse adjustment.

Roll Surface Inspection

Surface defect inspection of printed film/laminate with an inspection table and fluorescent light; automatic rewinding with length memory.

Load Cell Servo Tension

Unwind/rewind servo motor + drive; the tension measured by the load cell is automatically balanced, maintaining a stable rewinding profile.

8\" Touch PLC Control

8" color LCD touch panel; 50 recipe memory, film length control, automatic stop on material break and at length.

Motor-Adjusted Unwind Arms

The right and left unwind arms are motor-driven; the operator freely adjusts the working width.

Shaftless Pneumatic Chuck Unwind Stand

Floating type, shaftless structure + pneumatic chuck; the main roll is loaded quickly and easily with a 3" quick lock chuck.

Load Cell Tension Control

The load cell on the unwind side measures the tension; it is automatically increased/decreased according to the set value, providing constant tension.

EPC Edge Guiding

EPC (edge position control) provides the most even rewinding edge.

Reversible Rewinding Unit

The rewinding direction can be changed at any time via the forward-reverse adjustment function.

Servo Drive System

Rewinding servo 7.5 HP + unwind servo 5 HP, each with a drive; precise and stable motion control.

8\" Touch PLC Control System

50 recipe memory, automatic unwind/rewind tension control, film length control, automatic stop on material break, length preset + cumulative counter.

Fluorescent Inspection Lamp

Visual quality control station with an inspection table + fluorescent lamp.

1000 mm Synchronous Flash Light

Synchronous stroboscope lighting for inspecting defects in printed film.

Film Splicing Table

Film splicing table with pneumatic press bar.

Static Eliminator

Neutralization of static electricity on the film surface.

Pneumatic + Aluminum Lay-On Roller (1300 mm)

Pneumatic lay-on roller and aluminum lay-on roller for an even rewinding profile.

Technical Specification

Reversible rewinding and roll inspection machine

System TypeReversible rewinding + roll inspection
Web Width320 – 1,300 mm
Unwind Diameter (max)800 mm
Rewind Diameter (max)800 mm
Mechanical Speed0 – 250 m/min
Core Inner Diameter3″

FSE-2-1000 / 1300 / 1600 Series Variants

Same reversible rewinding + roll inspection platform; difference = web width

FeatureFSE-2-1000FSE-2-1300FSE-2-1600
Max. Web Width (mm)100013001600
Unwind Diameter (mm, max)800800800
Rewind Diameter (mm, max)800800800
Mechanical Speed (m/min)0–2500–2500–250
Core Inner Diameter3″3″3″

Standard Equipment

Units included in the standard FSE-2 configuration (FSE-1300-2.xls STANDARD ACCESSORIES — 13 items)

PLC Control System (8″ LCD)

PLC Control System (8″ LCD)

8-inch LCD monitor, 50 pattern memory, unwind/rewind automatic tension, web volume control, material break stop, length preset and cumulative recording.

Splicing Table

Splicing Table

A splicing table where material ends are aligned and joined during reel changes.

1000 mm Synchronized Flash Light

1000 mm Synchronized Flash Light

A 1000 mm synchronous flash light inspection unit that displays the web surface as stationary at high speed.

Rewind Drive Servo Motor 7.5HP + Inverter

Rewind drive with a 7.5 HP servo motor and inverter.

Unwind Servo Motor 5HP + Inverter

Unwind drive with a 5 HP servo motor and inverter.

Floating, Shaftless & Pneumatic Chuck Unwind Stand

3″ quick lock chuck and a load cell tension controller for unwinding.

EPC Edge Web Guide

An EPC edge guiding system that automatically tracks the web edge.

Reversible Unit

A reversible unit that can rewind in both directions.

Fluorescent Inspection Lamp

A fluorescent inspection lamp that illuminates the web surface.

Static Eliminator

An ionization unit that neutralizes static electricity during rewinding.

Rewind Aluminum Lay-On Roller 1300

A 1300 mm wide aluminum lay-on roller; even rewinding.

Rewind Stand (3″ × 1300 Air Shaft)

A rewind stand with a 3-inch diameter, 1300 mm air shaft.

Tool Kit / Operation Manual

The working tool set and operation manual supplied with the machine.

Modular Options

Configured according to your line needs

High Tension (up to 35 kg/m')

High tension capacity up to 35 kg/m' with a 10HP servo motor on the main drive and feed.

6″ Quick Lock Chuck (Unwind)

A 6-inch quick lock chuck for the unwind side.

LPC Web Guide (Instead of EPC)

An LPC web guiding system that tracks the print line and edge instead of the edge.

Edge Trim Cutting Unit

Razor blade holder, cutting system and vacuum (3HP) edge trim extraction unit.

FSE-1300-2 Reversible Rewinding and Inspection

FSE-1300-2 field video from the GMG Technic official YouTube channel.

Türkiye Distributor

HCI Converting Equipment Türkiye sales point.

Installation & Commissioning

Field installation, alignment and initial parameter calibration.

Operator Training

Operator and maintenance personnel training after commissioning.

Spare Parts & Technical Support

Long-term spare parts supply and remote / field service.

BROCHURE & TECHNICAL INFO

FSE-2 Detailed Technical Information and Project Evaluation

Contact us for your inspection and reversible rewinding line configuration.

Contact Us ›

The FSE-2 (FSE-1300-2) is a product of HCI Converting Equipment Co., Ltd. As the HCI Converting Equipment Türkiye distributor, GMG Technic Makina San. ve Tic. Ltd. Şti. manages sales, installation, commissioning, operator training, spare parts supply and technical service processes.

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