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FLM-WET Wet Lamination Machine

HCI CONVERTING EQUIPMENT · WET LAMINATION

FLM-WETWET LAMINATIONMACHINE

The FLM-WET Wet Lamination Machine is designed for the lamination of all kinds of paper, film and aluminum foil — including applications such as cigarette pack coating and food and cake boxes. With a steel coating cylinder + pressurized rubber roller for homogeneous coating, a pneumatic lamination impression cylinder and four-zone drying, it delivers high and stable lamination quality. As the Turkey distributor, GMG Technic manages the sales, installation, commissioning and technical support processes.

WET LAMINATION

Paper / film / foil

STEEL COATING

Homogeneous coating

4-ZONE DRYING

3 heating options

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HCI FLM-WET wet lamination machine

Production Advantages

  • Paper / Film / Foil Lamination — Lamination of all kinds of paper, film and aluminum foil (cigarette pack, food/cake box, etc.).
  • Steel + Rubber Coating — Homogeneous coating thickness and smooth surface with a steel coating cylinder + pressurized rubber roller.
  • 4-Zone Drying — Four-zone flat dryer; three heating options — electric / thermal oil / gas.
  • Synchronized Speed + Tension — High and stable lamination quality through synchronized motor speed and tension movement.
  • Load-Cell Tension — Load-cell automatic tension control on unwind / drying / rewind.

Applications

  • Paper lamination (cigarette pack, food box)
  • Film lamination
  • Aluminum foil lamination
  • Multilayer packaging lamination

What is the FLM-WET?

Wet lamination machine — paper and aluminum foil lamination

FLM-WET overview

The FLM-WET wet lamination machine is a lamination line that bonds materials such as paper and aluminum foil using a water-based adhesive.

High-quality lamination is achieved with a primary unwind for paper, a secondary unwind for foil, a coating unit, a four-zone drying tunnel and water-cooled steel rollers.

With PLC control, automatic tension management and a waste gas disposal system, it offers stable, safe and continuous production.

Gallery

FLMWET — source gallery images

FLM-WET wet lamination machine overview
FLM-WET coating unit
FLM-WET drying tunnel
FLM-WET lamination unit
FLM-WET primary unwind stand
FLM-WET secondary unwind stand
FLM-WET rewind unit
FLM-WET control panel
FLM-WET web path detail
FLM-WET production line

Technical Specifications

FLM-WET operating principle and key technical features

Wet Film Lamination

Wet lamination of paper, film and aluminum foil; cigarette pack and food box coating.

Steel Coating Cylinder

Homogeneous and smooth coating with a steel coating cylinder + pressurized rubber roller.

4-Zone Drying System

Four-zone flat dryer, dancer-roller tension (6 micron foil); electric / thermal oil / gas heating.

Synchronized Speed/Tension + Pneumatic Impression

Stable lamination quality with a pneumatic lamination impression cylinder + synchronized speed/tension.

Lift-Up Unwind Stand

Lift-up and fixed type 3" air-shaft unwind stand.

Load-Cell Unwind Tension

Automatically increased/decreased according to the tension set value measured by the load cell.

Steel Coating + Pneumatic Glue

Steel coating cylinder + pressurized rubber roller; pneumatic up/down glue tank.

Pneumatic Lamination Impression Cylinder

Lamination quality and pressure with a pneumatic lamination impression cylinder.

4-Zone Drying

Four-zone flat dryer; automatic temperature controller + waste gas disposal system.

Chain-Driven Cylinders

All cylinders are chain-driven; prevents material scratching.

Synchronized Speed + Tension Control

Lamination quality and stability through synchronized motor speed and tension movement.

Motor-Driven Rewind

Motor-driven precise rewind; smooth roll formation.

LCD Touch Control

LCD touch; automatic tension control, automatic stop by meter.

Technical Specification

Application MaterialPaper / film / aluminum foil
Typical ApplicationCigarette pack coating, food/cake box, etc.
Unwind3" air shaft, lift-up + fixed type
CoatingSteel cylinder + pressurized rubber roller
LaminationPneumatic lamination impression cylinder
Drying4-zone flat dryer · electric / thermal oil / gas
Tension ControlLoad-cell automatic (unwind / drying / rewind)
Control SystemLCD touch · parameter setting
ColorBody/control box white (Pantone 7527C)

FLM-WET-1000 / 1200 Series Variants

Same wet lamination platform; difference = material width

FeatureFLM-WET-1000FLM-WET-1200
Max. Material Width (mm)10001200
Material Width (mm)400–1000600–1200
Unwind Diameter (mm, max)1150 (paper) / 600 (foil)1150 / 600
Rewind Diameter (mm, max)10001000
Mechanical Speed (m/min)0–1500–150

Standard Equipment

Main systems supplied in the FLM-WET standard configuration (xls STANDARD ACCESSORIES)

Primary Unwind (For Paper)

Primary Unwind (For Paper)

Primary unwind stand for paper; stable feed with a 10 kg/m powder brake and 3″ air shafts.

Secondary Unwind (For Aluminum Foil)

Secondary Unwind (For Aluminum Foil)

Secondary unwind stand for aluminum foil; 5 kg/m powder brake and 3″ air shaft.

Coating Unit

Coating Unit

Coating unit with a pneumatic raising/lowering glue tank and pneumatic impression roller.

Drying System (4 Zones)

Drying System (4 Zones)

10.8 m four-zone flat-type dryer; pneumatic cover, air nozzles and thermo automatic controller.

Drying System Tension Display

Drying System Tension Display

Tension display unit that monitors web tension throughout the dryer.

Load Cell

Load Cell

Load-cell measurement for the drying system tension control.

Waste Gas Exhaust/Disposal System

Waste Gas Exhaust/Disposal System

Waste gas exhaust and disposal system with a 10HP exhaust fan.

Rewinder

Rewinder

Rewind unit with a 5HP rewind motor and 3″ air shaft.

PLC Control System

PLC Control System

PLC with color LCD touch screen; automatic unwind/rewind/dryer tension control, digital speed and temperature setting.

Main Motor AC 5HP (2 Sets)

Stable line speed with two 5 HP AC main motors.

Lamination Unit

Lamination unit with a lamination rubber roller and pneumatic impression roller mechanism.

⌀250 mm Water-Cooled Steel Roller (2 pcs)

250 mm diameter water-cooled steel rollers for post-lamination cooling.

Working Tool Set / User Manual

Working tool set and operation manual supplied with the machine.

Modular Options

Configured according to your line requirements

EPC Edge Web Guide

EPC Edge Web Guide

EPC edge guide system that automatically tracks the web edge.

Printing Unit (With Waste Air Disposal)

Printing Unit (With Waste Air Disposal)

Printing unit with a waste air disposal system for post-lamination printing.

Hydraulic Flat Lifting Unit (1 Ton)

Hydraulic Flat Lifting Unit (1 Ton)

1-ton capacity hydraulic flat lifting (roll loading/unloading) unit.

Gas Heating System

Gas heating system option instead of an electric heater for drying.

Turkey Distributor

HCI Converting Equipment Turkey sales point.

Installation & Commissioning

Site installation, alignment and initial parameter calibration.

Operator Training

Training of operators and maintenance personnel after commissioning.

Spare Parts & Technical Support

Long-term spare parts supply and remote / on-site service.

BROCHURE & TECHNICAL INFORMATION

FLM-WET Detailed Technical Information and Project Evaluation

Contact us about your wet lamination line configuration.

Contact Us ›

The FLM-WET is a product of HCI Converting Equipment Co., Ltd. (). As the HCI Converting Equipment Turkey distributor, GMG Technic Makina San. ve Tic. Ltd. Şti. manages the sales, installation, commissioning, operator training, spare parts supply and technical service processes.

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