FSR-800 Rewinding Machine
HCI CONVERTING EQUIPMENT · 800 mm REWINDING
The FSR-800 is a rewinding machine with an 800 mm working width, designed for the rewinding of slit rolls with uneven edges or tension. It delivers high-quality rewinding even without an advanced slitting machine; it is particularly ideal for automatic filling and packaging lines that require large roll diameter and precise tension. As the Türkiye distributor, GMG Technic provides the sales, installation, commissioning and technical support processes.
800 mm REWIND
Large roll diameter
LOAD CELL
Constant tension
INSPECTION ROLLER
Constant winding angle
Let’s plan the FSR-800 configuration together for your 800 mm rewinding line.
Production Advantages
- 800 mm Working Width — Ideal for automatic filling and packaging lines requiring large roll diameter.
- Load Cell Constant Tension — Constant winding tension via load cell sensor + automatic tension controller.
- Inspection Roller Winding — Constant winding angle and high winding quality via an inspection roller that varies with the rewind diameter.
- Quality-Correcting Guiding — Converts defective product into quality product with high-precision edge guiding.
- Oscillating Unwind + Single Operator — Easy loading with an oscillating unwind stand + 3" air shaft.
Application Areas
- High-quality rewinding of slit rolls
- Large-diameter roll for automatic filling/packaging line
- Correction of reels with uneven edge/tension
- Quality improvement of defective rolls
- Standardization of wide (800 mm) film and paper rolls
What is the FSR-800?
800 mm wide rewinding machine
The FSR-800 is a wide-web rewinding machine that reversibly rewinds rolls up to 800 mm wide.
With cantilever unwind/rewind stands, EPC edge guiding, HMI control and automatic tension control, it ensures even winding on wide materials.
Units such as a stroboscope, static eliminator and splicing table secure winding quality and process continuity.
Gallery
FSR800 — source gallery images
Technical Features
FSR-800 operating principle and key technical features
800 mm Rewinding
Rewinds slit rolls with uneven edges or tension at 800 mm width in high quality.
Load Cell Constant Tension
Constant and precise winding tension via load cell sensor + automatic tension controller.
Inspection Roller Mechanism
An inspection roller that varies with the rewind diameter provides a constant winding angle; significantly improves winding quality.
LCD Touch Control
Color LCD touch; automatic/manual tension control and automatic stop functions.
Oscillating Unwind Stand
Easy master roll loading via an oscillating-type unwind stand + 3" air shaft.
High-Precision Edge Guiding
Converts defective product into quality product with high-precision web guiding.
Load Cell Automatic Tension
Constant winding tension via load cell sensor + automatic tension controller.
Rewind Inspection Roller
An inspection roller that varies with the rewind diameter to provide a constant winding angle; significantly improves winding quality.
Static Eliminator + Top Lay-On Roller
Static eliminator and rewind top lay-on roller.
LCD Touch Control
Color LCD touch screen; automatic/manual tension control function.
Automatic Stop Functions
Automatic stop at end of unwind, on break, and when the meter count is reached.
Technical Specification
Rewinding machine
FSR-600 / FSR-800 Series Variants
Same rewinding platform; difference = web width
Standard Equipment
Units included in the FSR-800 standard configuration (FSR-800.xls STANDARD ACCESSORIES — 12 items)
EPC Edge Web Guide
Automatic edge guiding (EPC) system that continuously tracks the web edge; ensures even edge alignment.
Rewind Automatic Tension Controller
Closed-loop tension controller that automatically adjusts the rewind tension according to the reel diameter.
Automatic Counter
Counter unit that automatically counts the length of the wound material.
Static Eliminator
Ionization unit that neutralizes the static electricity generated during winding.
AC 3HP Main Drive
Stable winding speed with a 3 HP AC main drive motor.
Powder Brake 5kg/m (Unwind Tension)
5 kg/m powder-brake tension control on the unwind side.
Unwind Air Shaft 3″ × 800
Air shaft on the unwind side, 3 inch diameter, up to 800 mm width.
Powder Clutch 5kg/m (Rewind Tension)
5 kg/m powder-clutch tension control on the rewind side.
Rewind Air Shaft 3″ × 800
Air shaft on the rewind side, 3 inch diameter, up to 800 mm width.
Rewind Inspection Roller
Inspection (tracking) roller unit that follows the web path during winding.
Aluminum Lay-On Roller 800
800 mm wide aluminum lay-on roller; ensures even winding.
Tool Kit / Operation Manual
Tool set and operation manual supplied with the machine.
Modular Options
Configured according to your line requirements
Synchronized Flash Light
Synchronized flash light inspection unit that displays the web surface stationary at high speed.
Air Chuck 6″ × 150 mm
6 inch diameter, 150 mm wide air chuck adapter.
Air Chuck 6″ × 300 mm
6 inch diameter, 300 mm wide air chuck adapter.
Türkiye Distributor
HCI Converting Equipment Türkiye point of sale.
Installation & Commissioning
On-site installation, alignment and initial parameter calibration.
Operator Training
Operator and maintenance personnel training after commissioning.
Spare Parts & Technical Support
Long-term spare parts supply and remote / on-site service.
BROCHURE & TECHNICAL INFO
FSR-800 Detailed Technical Information and Project Assessment
Contact us for your inspection and reversible rewinding line configuration.
FSR-800 is a product of HCI Converting Equipment Co., Ltd. (). GMG Technic Makina San. ve Tic. Ltd. Şti., as the Türkiye distributor of HCI Converting Equipment, carries out the sales, installation, commissioning, operator training, spare parts supply and technical service processes.
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