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TR|EN ★ Schiavi & Maingroup Authorized Technical Service ★ HCI Converting Türkiye Distributor

FSL — Economy Type Slitter Rewinder Family (FSL-1000 / 1300 / 1600 / 1800)

HCI CONVERTING EQUIPMENT · ECONOMY SLITTING AND REWINDING SERIES

FSLEconomy Type Slitter RewinderStandard Slitting and Rewinding Platform

The HCI Converting Equipment FSL series is the versatile economy-segment slitter rewinder family for flexible packaging and standard film slitting lines. The main model series is offered as FSL-1000 / 1300 / 1600 / 1800 in a 300–1,800 mm web width range, at 0–150 m/min speed and a 5HP main drive configuration. For narrow web applications, the FSL-300 variant (50–300 mm web, 0–250 m/min) can be considered as a separate configuration. A mature and economical platform with extensive field history; a floating type unwind stand + 3 inch pneumatic air shaft + 5 kg/m powder brake unwind tension are included in the standard package; on the rewind side it is delivered with a choice of 2 sets of friction rewind shaft with bakelite 42 mm × 46 pcs or HCI Quick Lock Ring × 8 pcs. A shear-blade + razor dual cutting unit is included in the standard package; the cutting mode is selected according to material type and slit width. GMG Technic Makina San. ve Tic. Ltd. Şti., as the Türkiye distributor of HCI Converting Equipment, handles sales, installation and technical support.

400 mm Max. Winding Diameter150 m/min Mechanical Speed600 mm Max. Unwind Diameter5HP Main Drive

ECONOMY SEGMENT

Ideal for medium-capacity workshops

BAKELITE / QUICK LOCK

Choice of rewind shaft type

STANDARD DUAL CUTTING

Shear-blade + razor selection

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HCI FSL Economy Type Slitter Rewinder main image

Production Advantages

  • An economy-segment solution for flexible packaging and standard film slitting lines; aimed at the core needs of medium-capacity workshops.
  • A shear-blade cutting unit (10 sets) + razor cutting unit (10 sets) come together in the standard package; the cutting mode is selected according to material type and slit width.
  • It is delivered with a choice of 2 sets of friction rewind shaft + bakelite 42 mm (46 pcs) or HCI Quick Lock Ring (8 pcs); the rewind shaft type is selected according to production needs.
  • A floating type unwind stand + 3 inch × 1,000 mm pneumatic air shaft + 5 kg/m powder brake unwind tension + 4 sets of aluminum lay-on roller 400 mm are included in the standard package.
  • A static eliminator unit + meter counter (automatic line stop) + 1/2HP edge trim blow-off fan + 2 sets of bakelite edge trim rewind shaft are included in the standard package; edge trim blow-off or winding is done at the operator’s choice.
  • With the modular upgrade, a 7.5HP main drive, LPC/EPC web guiding systems (Germany E+L, Japanese Mitsuhashi or ), automatic unwind tension controller, 1,000 mm large-diameter unwind stand and different-side unwind/rewind device are added.

Applications

  • Flexible packaging film slitting (PE, PP, PET, OPP, CPP, PVC)
  • Standard paper roll converting
  • Label stock and self-adhesive material slitting
  • Foil material slitting
  • Cellophane and transparent film
  • Economical production of low-gauge film
  • Core slitting need of medium-capacity workshops
  • Mixed material slitting (universal use)

FSL Gallery

FSL machine visual

FSL visual

Technical Features

FSL working principle and key technical features

Economy Universal Slitting (Signature)

The FSL series is an economy universal platform aimed at the core slitter rewinder need of medium-capacity workshops. Flexible packaging film, paper roll, label and foil slitting is performed in a 300–1,000 mm web width range; a wide material range is offered with an economical price advantage.

Bakelite or HCI Quick Lock (Rewind Shaft Choice)

In the standard package, the rewind side is delivered with a choice of 2 sets of friction rewind shaft + bakelite 42 mm (46 pcs) or HCI Quick Lock Ring (8 pcs); bakelite is preferred in the economy segment while HCI Quick Lock is preferred for high precision.

Dual Cutting Mode (Standard)

In the standard package, a shear-blade cutting unit (10 sets, 6, 15, 20, 30, 40, 50, 100 mm aluminum spacers × 6 pcs) + razor cutting unit (10 sets) come together. The cutting mode is selected according to material type and slit width; the optional grooved-roller razor cutting system enriches the friction-free slitting mode.

Modular Upgrade Packages

With the modular upgrade, a 7.5HP main drive, LPC/EPC web guiding systems (Germany E+L, Japanese Mitsuhashi or ), automatic unwind tension controller, 1,000 mm large-diameter unwind stand, different-side unwind/rewind device, top-bottom opposite winding device are added.

AC Motor 5HP Main Drive

The main drive AC motor 5HP is included in the standard package; a power class optimized for the economy segment. A 7.5HP upgrade package is optionally available.

Floating Type Unwind Stand

On the unwind side, a floating type stand is included in the standard package; the left/right unwind arms balance automatically, the master roll eccentricity is compensated, and slit position accuracy is preserved.

3″ × 1,000 mm Pneumatic Air Shaft (Unwind)

A 3 inch × 1,000 mm pneumatic unwind air shaft is included in the standard package; the air channels apply equal pressure to the core inner diameter for fast gripping and release.

Powder Brake 5 kg/m Unwind Tension Control

The unwind tension control with precise powder brake 5 kg/m is included in the standard package; it provides consistent tension in medium-volume production. With the optional automatic controller, load cell integration is provided.

Friction Rewind Shaft + Bakelite / HCI Quick Lock (Choice)

2 sets of friction rewind shaft are included in the standard package; the rewind side is delivered with a choice of bakelite 42 mm (46 pcs) or HCI Quick Lock Ring (8 pcs). Bakelite is preferred for the economy segment, HCI Quick Lock for more precise winding.

Aluminum Lay-On Roller × 4 (400 mm)

4 sets of 400 mm long aluminum lay-on rollers are included in the standard package. Each roller is positioned according to the slit width; it provides contact across the entire winding.

Shear-Blade Cutting Unit × 10

In the standard package there is a shear-blade cutting unit (10 sets) + 6, 15, 20, 30, 40, 50, 100 mm aluminum spacers (6 pcs each size). A clean edge is obtained with shear-type cutting.

Razor Cutting Unit × 10

In the standard package there is a razor cutting unit (10 sets). A low trim rate is provided with razor-type cutting; the friction-free slitting mode is added with the optional grooved-roller razor cutting system.

Static Eliminator + Meter Counter

A static eliminator unit for static electricity in plastic and thin film slitting is included in the standard package; the meter counter stops the line automatically when the preset length is completed.

Bakelite Edge Trim Rewind Shaft × 2

2 sets of bakelite edge trim rewind shaft are included in the standard package for winding the edge trim material. The edge trim is collected without an additional attachment; it works together with the 1/2HP edge trim blow-off fan (blow-off or winding at the operator’s choice).

Technical Specifications

Specification Table

FSL-1000 reference variant — the main family (1000/1300/1600/1800) and the FSL-300 narrow web variant are stated in separate rows

SpecificationFSL Economy Type Slitter Rewinder (FSL-1000 reference)
Mechanical Speed (m/min)0 – 150 (Main family FSL-1000/1300/1600/1800) · 0 – 250 on the FSL-300 variant
Unwind UnitFloating Type + 3" × 1,000 mm Pneumatic Air Shaft
Core Inner Diameter (mm)76 / 3" · Optional 152 / 6"
Web Width (mm)FSL-300 (50–300) · FSL-1000 (300–1,000) · FSL-1300 (400–1,300)
Max. Unwind Reel Diameter (mm)600 (standard) · 800 (with Different-Side Device option) · 1,000 (with large-diameter stand option)
Slit Width (mm)50 – 1,000
Max. Winding Diameter (mm)400 (main family) · 300 (FSL-300 variant)
Rewind Shaft Type2 sets Friction Rewind Shaft + Bakelite 42 mm × 46 pcs or HCI Quick Lock Ring × 8 pcs (choice)
Lay-On Roller4 sets aluminum 400 mm
Unwind Tension ControlPowder Brake 5 kg/m
Cutting (Standard)Shear-Blade Cutting Unit × 10 + Razor Cutting Unit × 10 (main family, dual cutting mode)
Main DriveAC Motor 5HP (main family, 7.5HP optional upgrade) · FSL-300 variant: 3HP
Static EliminatorStatic Eliminator Unit
Counting SystemMeter Counter (Automatic Line Stop)
Edge Trim Blow-Off1/2HP Edge Trim Blow-Off Fan
Edge Trim Winding2 sets Bakelite Edge Trim Rewind Shaft
ColorFrame/Control: PANTONE 7527C white · Safety cover: bright green

FSL-300 / 1000 / 1300 Series Variants

Same economy slitting platform; difference = web width

FeatureFSL-300FSL-1000FSL-1300
Max. Web Width (mm)30010001300
Slit Width (mm)50–30050–100050–1300
Unwind Diameter (mm, max)600600600
Winding Diameter (mm, max)300400400
Mechanical Speed (m/min)0–2500–1500–150
Core Inner Diameter3″3″3″

Standard Equipment

Units that come in the FSL standard configuration

Bakelite Winding System

Bakelite Winding System

42 mm bakelite rings on the friction rewind shaft.

HCI Friction Lock Ring

HCI Friction Lock Ring

Friction lock rings for thickness tolerance on the rewind shafts.

Main Drive (AC 5HP)

Main drive AC 5HP motor.

Floating Unwind Stand + 3" Air Shaft

Floating type unwind stand + 3" × 1000 mm air shaft.

Magnetic Powder Brake 5 kg/m

Unwind tension controlled by magnetic powder brake.

Friction Rewind Shaft

Friction rewind shaft with bakelite + HCI quick lock rings (2 sets).

Aluminum Lay-On Roller 400mm

Aluminum lay-on roller for winding 400 mm × 4 sets.

Shear + Razor Cutting Units

Shear-blade cutting (10 sets) + razor cutting unit (10 sets).

Static Eliminator + Auto Counter

Static eliminator + automatic meter counter.

Trim System (Fan + Bakelite Shaft)

Trim reject fan (1/2HP) + bakelite trim rewind shaft (2 sets).

Modular Options

Optional items that can be added according to project needs

Ø1000 mm Unwind Stand

Ø1000 mm Unwind Stand

Large unwind stand for max. 1000 mm unwind reel diameter.

EPC Edge Web Guider

EPC Edge Web Guider

EPC web guiding system with edge tracking.

Unwind Tension Auto Controller

Unwind Tension Auto Controller

Automatic unwind tension control with a load cell sensor.

Unwind & Rewind Different-Side Unit

Unwind & Rewind Different-Side Unit

Unit that allows unwinding and rewinding to be done on different sides.

FPT-500 Core Cutting

FPT-500 Core Cutting

FPT-500 unit for core cutting.

FPT-1300 Core Cutting

FPT-1300 Core Cutting

FPT-1300 unit for wide core cutting.

Magnetic Powder Brake 10 kg/m

10 kg/m magnetic powder brake instead of the 5 kg/m standard.

Grooved Razor Cutting Upgrade

Grooved roller + razor cutting unit upgrade.

Electro-Hydraulic Converter

Electro-hydraulic converter for hydraulic stand.

FSL Video Library

Field and exhibition footage — from the GMG Technic archive

FSL & FSL-K Slitting Machine Over 1200 Slitter Rewinder Sold Worldwide

The Operating Steps for FSL Slitter Rewinder

Quote & Contact for the FSL

GMG Technic — Türkiye distributor of HCI Converting Equipment

Türkiye Distributor

HCI Converting Equipment Türkiye sales point.

Installation & Commissioning

On-site installation, alignment and initial parameter calibration.

Operator Training

Operator and maintenance staff training after commissioning.

Spare Parts & Technical Support

Long-term spare parts supply and technical support.

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