FTSC-V600-3 Stand-Up (Doypack) and Zipper Pouch Making Machine
HCI Converting Equipment · Pouch Making
The FTSC-V600-3 is a multi-format pouch making machine that produces three-side seal pouches, stand-up (Doypack), bottom-gusset stand-up, zipper pouches, combined stand-up + zipper and four-side seal pouches on a single machine. It is suitable for heat-seal co-extrusion and multi-layer films (Polyester, BOPP, CPP laminates). Thanks to its five-servo-motor drive, dual feeding servo motors and new external transmission mechanism, it delivers roughly 30% higher efficiency than conventional pouch machines. As the Turkey distributor, GMG Technic manages sales, installation, commissioning, operator training and technical support.
Production Advantages
Three-side seal, stand-up (Doypack), bottom-gusset stand-up, zipper and combined stand-up + zipper pouch production on a single machine.
The main drive servo motor independently adjusts feeding and sealing time for each material; no seal temperature adjustment is required during acceleration, reducing material waste.
The new external transmission structure is far simpler and easier to maintain than internal transmission; roughly 30% higher efficiency than conventional machines.
Separate tension values for the unwind, zipper/gusset placement, side seal and bottom seal zones; the most stable tension thanks to dancer rollers and a micro position offset system.
Application Areas
The FTSC-V600-3 produces a wide range of pouches and applications in the flexible packaging sector on a single line.
What Is the FTSC-V600-3?
Three / four-side, stand-up (Doypack) and zipper pouch platform
The FTSC-V600-3 is a multi-purpose pouch making machine designed for flexible packaging producers. With its horizontal unwind stand and 3-inch air shaft, roll feeding is handled by a single operator; the web guide system (line/edge) ensures the accuracy of seal and cut positions. The five-servo-motor drive controls pouch length with high precision via the front and middle draw stands. With its dual-function unwind stand and secondary gusset device options, it extends to bottom-gusset stand-up and four-side seal pouch production.
- Stand-up (Doypack) + zipper production
- Three / four-side seal pouch
- Five-servo-motor drive system
- Zipper feeding, sealing and cooling unit
- Precise length control with a German-made photocell
- Color touchscreen (HMI) control
Gallery
Pouch samples produced with the FTSC-V600-3
Technical Features
FTSC-V600-3 working principle and main mechanisms
Main Drive Servo Motor
The operator independently adjusts feeding and sealing time for each material. No seal temperature adjustment is needed during acceleration; this mechanism significantly reduces material waste.
Dual Feeding Servo Motor
Pouch length is controlled with high precision by servo motors driving the middle and rear draw stands; production speed is increased.
Web Transport and Tension Control
Separate tension values for the unwind/forming, zipper-gusset placement, side and bottom seal zones; each buffer roller provides automatic speed change via VR.
Zipper and Side Seal Section
An automatic lowering device prevents material overheating when the machine stops; HCI zipper guide and cooling plate with an ultrasonic sealing unit.
Temperature Control System
Microprocessor PID temperature controllers running with SSR communicate every 2 seconds; upper/lower limit alarms and speed-linked automatic temperature adjustment are standard.
Servo Cutting Unit
Easily adjustable and durable cutting unit; the dual-cut function removes in-line corner and notch burrs, improving product quality.
Micro Position Offset Tension System
The new dancer roller unit is controlled by two separate pneumatic cylinders; the system automatically achieves the most stable tension by altering the servo feed length.
HMI Control System
10.4" color touchscreen; standard/multi-seal-single-cut/skip/dual-cut modes, 99-recipe memory and automatic parameter saving on power loss.
Fault Detection System
Motors, inverters, control box communication, punches, sensors and seal temperatures are monitored; any abnormal location is shown directly on the screen.
Technical Specifications
FTSC-V600-3 — core machine values
| Material Width (mm) | 400 – 1,200 |
|---|---|
| Max. Material Diameter (mm) | 600 |
| Pouch Length (mm) | 30 – 500 (max. 1,200 in skip seal) |
| Pouch Width (mm) | 200 – 600 (min. 75 in multi-lane) |
| Mechanical Speed (pouches/min) | 150 |
| Feeding Speed (m/min, max.) | 30 |
| Production Lanes — Three-Side Seal | 1 – 3 lanes |
| Production Lanes — Stand-Up / Zipper | 1 – 2 lanes |
| Production Lanes — Bottom Gusset | 1 lane |
Series Variants
FTSC-V series — configuration by pouch type (500 mm and 600 mm material width)
| Model | Three-Side Seal | Stand-Up (Doypack) | Zipper |
|---|---|---|---|
| FTSC-V500 / V600 | Yes | — | — |
| FTSC-V500-2 / V600-2 | Yes | Yes | — |
| FTSC-V500-3 / V600-3 | Yes | Yes | Yes |
Standard Equipment
Equipment supplied as standard with the FTSC-V600-3
Five-Servo-Motor System
Main drive (4400W), front/middle draw rollers (2×1300W), rear draw (2900W) and cutting (1300W) servo motors; all feeding and sealing timing is controlled independently.
Roll Edge Alignment Device
Aligns the roll edge on the horizontal unwind stand, ensuring the accuracy of seal and cut positions.
LPC Web Guide System
Line/edge-tracking web guide system; keeps the film on the correct line, maintaining side seal and trim precision.
Dancer Roller + Linear Potentiometer
Web feeding speed control via dancer roller and linear potentiometer in the unwind zone; stable film feeding even at high speed.
Folding V-Board
Position-adjustable folding V-board and razor cutter; ensures the film is folded neatly according to the pouch shape.
Stand-Up Pouch Device (Bottom Insertion)
Two-lane, bottom strip insertion stand-up pouch production device; with dancer roller, MD/TD main web adjustment device and bottom strip unwind stand.
Stand-Up Pouch Device (Bottom Folded)
Single-lane bottom-folded stand-up pouch device; with adjustable gusset disc and two-size folding apparatus (45 mm / 85 mm) for 200-600 mm folding width.
Stand-Up Pouch Punch Unit
Bridge, pneumatic punch and Ø15 mm punch apparatus for stand-up pouch production; position control with a German-made (SICK) photocell.
Zipper Sealing Section
Upper + lower heated zipper sealing section; single and dual-lane zipper sealing molds, heaters and automatic thermo controller.
Zipper Cooling Section
HCI zipper cooling plate (for bottom insertion and bottom-folded production); fixes the zipper seal position and prevents overheating.
Independent Zipper Unwind
Independent unwind stand that feeds the zipper to the pouch line; provides orderly and tension-sensitive zipper feeding.
Ultrasonic Welding Device
1400W / 20 kHz ultrasonic welding; pre-joins the zipper profile before bottom sealing, flattening the bottom seal position and perfecting the seal integrity.
Side Seal Section
3 seal stands, upper + lower heated, with replaceable silicone pads; a seal bar that lowers automatically when the machine stops and a water cooling device.
Bottom Seal Section
Four bottom seal stands (upper/lower heating + replaceable silicone pad); separate bottom seal molds for three-side seal and stand-up/zipper pouches.
Skip Seal/Cut Pneumatic Stopper
Pneumatic stoppers for skip sealing and cutting; enables skip production up to 15× the feed and a max. length of 2,000 mm.
Product Separation / Trimming & Winding
Razor cutter holders, grooved guide roller and trim guide rings for multi-lane pouch production.
Independent Trim Winder (FDS-450-2)
Independent trim winder unit that neatly winds the edge trim waste; provides clean waste management at the line exit.
Easy-Tear Punch Unit
An easy-tear notch is opened on the pouch with a pneumatic punch unit (2×4 mm apparatus); supplied together with the bridge and related parts.
HMI Control System
10.4" color touchscreen; automatic unwind tension control, temperature adjustment/monitoring, 99-recipe memory and automatic stop on material end/break.
Conveyor
Conveyor with a 600×900 mm working area; continuous/step/intermittent/stop functions via AC90W main drive and inverter.
Modular Options
FTSC-V600-3 — configured to your line requirements
Secondary Unwind Stand (Advanced Type)
650 mm width / 600 mm diameter secondary unwind stand; dual-material feeding with 3-inch air shaft, edge alignment, web guide, powder brake and feed motor.
Double-Sided Printed Film Register Device
A register system on the twin unwind stand that automatically corrects the upper-lower print misalignment of two differently printed films using a contrast scanner.
Register Servo Motor
1300W servo motors and web draw stand integrated into the register device; precisely adjusts the print position, reducing the defective pouch rate.
Splice Detection Device
A detection device that identifies the material/zipper splice on the unwind stand, stand-up pouch and zipper lines; prevents spliced products.
Straw Hole Punching Device
Opens a straw hole in the stand-up pouch with a Ø5 mm pneumatic punch, additional strip unwind and sealing section (purchased together with the stand-up pouch device).
Multi-Punch Device
Pneumatic punch unit and related apparatus for hand-hole and multi-pouch production; supports different hole types.
Hang Hole — Butterfly Slot
Pneumatic hang-hole punch; opens a hang hole in the pouch with a 22×4.2×10.2 mm butterfly slot apparatus.
Hang Hole — Mexican Hat Slot
22×4.2×7.2 mm Mexican hat slot apparatus; opens a hang hole in the pouch for retail shelf hanging.
Air Chiller
Air-cooled chiller that conditions the cooling water of the seal zone; provides stable seal temperature at high speed.
Round Corner Cutting Machine
Independent corner cutting machine that rounds pouch corners (1 phase 110/220V); supplied together with the cutting blade set.
Safety Equipment (CE)
Movable guard cover for zipper/side sealing, a safety light curtain for bottom sealing and a lock key for cutting (CE requirement).
Video Library
FTSC-V pouch making machine introduction videos
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Complementary Machines
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Quote & Project Evaluation
Let’s plan the configuration of your FTSC-V600-3 stand-up (Doypack) and zipper pouch production line together. GMG Technic manages sales, installation, commissioning, operator training, spare parts supply and technical service in Turkey.
On-site installation, alignment and initial parameter calibration, post-commissioning operator and maintenance personnel training, and long-term spare parts and remote/on-site service support are provided.
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